The gas phase expansion project significantly increased the capacity of the existing polyethylene plant, adding a new single-train linear low-density polyethylene unit that boosted annual production by 431 kilotons. Craft Steel Construction Group led the project, providing a complete turnkey solution to the client.
Key Facilities
The following facilities were constructed as part of the expansion:
- The reactor
- Pelletizer
- Rail barn
A notable achievement was the precise installation of the primary reactor, requiring heavy lifting and meticulous transportation.
Key Components
Several major components were incorporated into the project:
- Polyethylene resin extruder
- Process compressors
- Heat exchangers
- Elevated structures for bins and feeders
- A four-cell cooling tower
- Electrical substation room
- Rail loading facility with associated track infrastructure
Modularization & Efficiency
The project also included the creation of 51 modules and a piping fabrication facility. These modules were designed for optimum efficiency and were seamlessly transported for installation on-site. Initially, the project started with 18 modules, but during a strategic pre-construction phase, 33 additional modularization opportunities were identified. This approach:
- Reduced on-site labor hours
- Significantly improved overall project efficiency
On-Site Execution
One of the most notable achievements of the project was the flawless execution of construction activities at the fully operational Joffre plant. This was accomplished by:
- Strictly adhering to authorized work protocols
- Ensuring personnel were sensitized to potential plant hazards
Indigenous and Local Participation
Craft Steel Construction Group placed strong emphasis on maximizing Indigenous and local participation. The project set a target of at least 10% Indigenous participation, often exceeding this goal, reflecting a deep commitment to local engagement and employment.
